Diamond-products SL User Manual

Circular wire saw system SLOperating instructionsSpare parts list

2.4 Design1) Electric motor or hydraulic motor2) Drive wheel3) Crank for rope tension4) Swivel rack5) Central reversal pulley, top6) Forward feed moto

2.5 Function with hydraulic driveHydraulic drive2.5.1 Guiding and tightening of ropeThe rope is being guided by ...– the drive wheel (2)– two central

2.6 Funktion electric driveElectric drive2.6.1 Guiding and tightening of ropeThe rope is being guided by ...– the drive wheel (2)– two central deflect

2.7 Protection material1) Splash channel long/short, top (2pcs. ea.)2) Splash channel long/short, bottom (2pcs. ea.)3) Splash shielding, deflection pu

3 Preparation for work3.1 ProcedureAlways proceed as follows:1) Select drive unit and sawing motors(hydraulic only)2) Calculate length of rope3) Secur

3.2 Select drive unit and sawingmotor (hydraulic)Hydraulic driveThrough correct selection of drive unit, powerlevel (in case of multi-level drive unit

3.3 Calculation of rope lengthThe minimum length of the rope results from:– Invariant = 331 cm – two times thickness "D" of building– "

3.4 Secure construction siteSecure danger zone and make sure that nobodyenters that zone during active work.3.5 Secure part to be sawn outSecure the p

4 Set-up4.0.1 Set-up for first operationThe system is supplied ready for use. The pro-cedures described under ”Set-up” apply also tothe first operatio

• Mount top reel pair (1) in accordance withsawing direction (bottom reels analogous)• Mount drive tightening pulley assembly (5)onto the upper extens

0.1 IntroductionDear customer,you have decided in favor of a progressive, provenHYDROSTRESS equipment, hence for a stand-ard of technological leadersh

 Change of sawing directionThe reels (16) can be mounted in two differentpositions depending on direction of sawing. 4.2 Connecting the drive uni

– Connect straight hose couplings withthe drive unit.– Slide hose coupling onto the counter-part until snapping in with an audibleclick.– Turn securin

4.4 Mounting of rope Running direction of ropeCorrect running direction of the rope is importantfor satisfactory endurance.A used rope must be ru

4.5 Mount protection hoods• Put on protection hood on top and bottom,and never remove during sawingNever keep sawing without allthe correctly mounted

4.8 Connection of water in case ofusing electric motor "EM"Electric drive 1) Connect water feeder with couplingto the water nipple of the el

5 Sawing5.1 Before sawing• check if all screws are fastened tightly• control rope tension and if necessaryreadjust (A) with the crank (3)5.2 Sawing, h

When hitting upon reinforcement steelstructures reduce main pressure to 100bar by reducing forward feed pressure. Stopping the rope• Switch off f

5.4 Trouble shooting• Observe also the Operating Manual of thedrive unit In case of rope rupture• excessive forward feed pressure• to narrow radi

6 Maintenance6.1 Maintenance tableConduct the following maintenance work withinthe designated periods in order to warrant:– Safety for the user– Optim

7 Repair7.1 Connection and repair of ropeDo not join ropes with different degreesof wear: Difference of the two Ø: max. 0.2mm(~8 mil)The rope can be j

0.4 Table of contents0.1 Introduction 20.2 Validity of this Operation Instruction 20.3 System range definition 20.4 Table of contents 31 Safety instr

 Closing the lock1) Twist rope according to instruction(see application guide supplied withthe rope)2) Connect the two pressed on lockparts with

7.4 Connecting the rope by threadedlock Pressing on of lock• Procedure similar to pt. 7.3. Closure of lock• Twist rope according to instru

8 Transportation, shut-down , storage, disposal8.1 TransportationThe system is a high value technical system.Protect it against damage in transportati

9 Spare parts list Ordering informationFor orders of spare parts we need the followinginformation:– Equipment type according to type pla-te (e.g.

Fig.sl_expl2.tifSL9910 Page 34

99MS-60114-50 3401019 Drive Wheel Comp. 1 99MS-60139-06

Fig.sl_expl2.tifSL9910 Page 36

99MS-60114-50 3401019 Drive Wheel Comp.31 0000-60114-39

Fig.sl_expl2.tifSL9910 Page 38

99MS-60114-50 3401019 Drive Wheel Comp.61 01I1-06020-00

1 Safety instructions1.1 Basic provisions 1.1.1 Dangers at work on constructionsitesThe equipment is built in accordance with state-of-the-art and gen

Fig.200_9907.tifSL9910 Page 40

Pos Stk 964254 99MS-60139-06 Umlenkrolle Dm 200 Umlenkrolle Dm 200 1 1 977529 0000-60086-68 3401951

1.1.4 Recognize the Safety Alerts!Danger: Pay attention to the following phrases,their symbols (characteristics, displays, mar-kings) and their meanin

1.2 Designated usageThe system is designated for sawing with dia-mond ropes of Ø11mm into the materialsquoted below.Any different usage may create ri

1.3.7 Organize your working placeOrganize your working place properly! Therebyyou will considerably reduce accident hazard!1.3.8 Lighting of working

2 Technical Data2.1 Dimensions2.1.1 Sawing diametersmin. 50 cmmax. 200 cm2.1.2 Thicknessmax. 60 cm2.1.3 WeightsWeight 122 kg (~276 lbs.)separable into

2.2.1 Particular characteristics of thevarious drive unitsThe power output differs from drive unit to driveunit. Therefore:– choose correct sawing mot